CABYCAL - lppES-OTH-CAB-2018-00001

• Conveyor

  • Type: Overhead monorail conveyor (frequency inverter driven)

  • Speed range: 0.75 to 1.2 m/min (design speed 0.75 m/min)

• Reciprocator (application axis)

  • Max vertical stroke: 2,200 mm (adjustable)

  • Vertical speed: 0.14 to 0.6 m/s (adjustable)

  • Positioning movement: Manual adjustment

• Part capacity

  • Workpiece material: Metal

  • Max part dimensions (L x W x H): 1,000 x 100 x 2,000 mm

  • Gauge clearance (W x H): 300 x 2,200 mm

  • Max load: 35 kg per 800 mm hanger rack

  • Production capacity: 56 racks/hour at 0.75 m/min; 90 racks/hour at 1.2 m/min

• Powder application system

  • Brand/Model: Nordson Encore LT

  • Reciprocators: 2x electronic reciprocators

  • Automatic guns: 4x automatic powder guns with individual control modules

  • Powder booth and recovery: Booth with recovery cyclone and absolute filter with automatic pulse-jet cleaning

  • Air velocity at openings: approx. 0.5 m/s

• Line components and thermal equipment

  • Pre-treatment tunnel: 5-stage cleaning tunnel with chemical baths, vapor extraction fan, advance solenoid valves

  • Drying oven: Gas-fired, internal heat exchanger, 2x air recirculation fans, 2x air curtain fans

  • Curing (polymerization) oven: Gas-fired, internal heat exchanger, 2x air recirculation fans, 1x air curtain fan, 1x top extraction fan

  • Oven burners: BALTUR (Code 17080010 / BTG 15 5060HZ)

  • Max operating temperature: 180°C

• Utilities and technical requirements

  • Electrical connection: 400 VAC, 3-phase + neutral + ground, 50 Hz

  • Total electrical power: 90 kW (approx. 80 kW line requirement)

  • Electrical consumption: ~80% (excluding application booth)

  • Heating fuel: Natural gas

  • Thermal power: 520 kW total (650 kW installed capacity / ~420 kW consumption with heat recovery)

  • Compressed air: Clean, dry air at 6–8 bar (2x 1/2" connections + 1x 1" connection for application)

  • Reverse osmosis water: 1-point distribution (TTS) at 2–3 bar; ~600 l/h via 2" inlet

  • Building requirements: 4–5 roof penetrations for extraction chimneys; wastewater sump/trench recommended for pre-treatment drainage

Additional equipment

• 1x Manual powder gun with integrated rack control unit

• 1x Complete sieving unit with 10 m feed hose

• 1x 36 kg powder hopper

• 1x Recovery venturi pump