Index - G 400DE-TUR-IND-2008-00002

Main spindle 0102 direct drive

Maximum material throughput: 102 mm

Maximum speed: 3000 rpm

Front bearing diameter: 170 mm

Variable hollow shaft motor

Power at main spindle D102:

Power at 100/40% duty cycle: 53 kW/68 kW

Torque: 675 Nm/900 Nm

Work spindle alignment and switching device D102

2.5° increments via indexing disc

Hydraulicly actuated hollow clamping cylinder D102 with analog clamping stroke monitoring

Material clearance: 102 mm

Stroke: 48 mm

Maximum clamping force (tension/compression): 10,900 dN

Multi-clamping pressure device

Clamping pressure adjustable from 8 to 80 bar via a multi-stage parts catalog for the main spindle clamping cylinder. Chuck release movement required for transitioning to a lower clamping pressure.

Tool carrier 1 (standard equipment)

Cross slide X, Z, turning length 2000 mm.

With internal coolant supply and shut-off valve, ball screws D=40 mm

in the X-axis, D=50 mm in the Z-axis. Axis drives protected by overload clutches, counterweight in the X-axis.

Axis X Z

Working travel mm: 320 2000

Rapid traverse speed m/min: 20 40

Feed force N: 14000 14000

X-axis measuring system: Glass scale (absolute)

Z-axis: ROQ encoder (absolute)

X-Y-Z-B housing (WT1)

Turret with AC motor, positioned by spur gears, hydraulically locked

Y-axis quill, hydrostatically mounted, lockable via spur gears

Ball screw, D=40 mm

Overload clutch

Travel: 220 mm

Rapid traverse speed: 12 m/min

Feed force: 24,000 N

ROQ encoder (abs)

B-axis drive with AC motor

Swivel angle: 360°

Tool drive unit

with two clutches:

Maximum speed: 6,000 rpm

Power (25%) at n= 6,000: 17 kW

Maximum torque (25%): 37 Nm

Disc turret with 12 stations on cross slide 1

Tool holder system DIN 69880-40x63

Increased repeatability during tool changes due to additional W-slots

Multifunction unit on cross slide 1

Maximum speed: 6,000/1,500 rpm

Gearbox: i=4

Torque: 36/144 Nm

Tools: SK50

Front bearing diameter: 75 mm

Internal coolant feedthrough, disc spring clamping

Tool carrier 2, right - X, Z

Turning length 2000 mm, preferably on

counter spindle machine with internal coolant supply and shut-off valve, turret control via AG motor, ball screws D= 50 mm for Z-axis, D= 40 mm for X-axis. Axis drives protected by overload clutches, counterweight system in X-axis.

Turret head oriented to the right towards the counter spindle.

Axis X Z

Travel mm 210 2000

Rapid traverse speed m/min 20 40

Feed force N 8600 14000

X-axis measuring system: glass scale (abs)

Z-axis: ROD encoder (abs)

Disc turret with 10 on cross slide 2

Tool holder system DIN 69880-40x63

Increased repeatability during tool changes thanks to additional W-slots

Positioned by face gearing, hydraulically locked

Counter spindle D102, size 11-DIN 55026/55021 and ISO 702/1

Turning length 2000 mm

Z-axis slide driven by AC motor and 50 mm diameter ball screw

Axis drive protected by overload clutch

In the working position, the slide is held against the stop by the AC motor.

Machining of workpieces clamped between the main and counter spindles is not supported by the counter spindle, neither by axial clamping force nor by monitoring the Z-axis counter spindle position.

If such a function is required, the tailstock function option is additionally necessary.

Measuring system in Z-axis: ROQ encoder (abs)

Maximum material diameter: 102 mm

Maximum spindle speed: 3000 rpm

Front bearing diameter: 170 mm

Rapid traverse: 30 m/min

Feed force: 7200 N

Variable three-phase drive (AC hollow shaft motor).

Counter spindle D102 power:

Power at 100/40% duty cycle: 53/68 kW

Torque: 675/900 Nm

Counter spindle alignment and switching device D102

2.5-degree increments via indexing disc.

Hydraulically actuated hollow clamping cylinder D102 with analog clamping stroke monitoring.

Material capacity: 102 mm

Stroke: 48 mm

Maximum clamping force (tensile/compressive): 10,900 dN

Multi-clamping pressure device

Clamping pressure adjustable from 8 to 80 bar (multiple settings available from the parts catalog for the clamping cylinder). Counter spindle; chuck release movement required for transition to a lower clamping pressure.

Automatic sliding door, hydraulically actuated

INDEX C200-4D control system

- Modular multi-processor control integrated into the Simodrive 611 digital inverter system (identical to Sinumerik 840D).

- Control panel - AT-compatible PC with Windows operating system and flat screen monitor